Why Epoxy Coatings Are Essential for Beverage Production
Chemical Resistance That Matters
Breweries and wineries regularly use caustic cleaning chemicals, sanitizers, and acids that can quickly deteriorate standard concrete floors. Our epoxy systems create an impermeable barrier that resists:
- Caustic cleaners and sanitizers
- Organic acids from fermentation processes
- Sugar-based solutions and wort spillage
- Hot water and steam cleaning
Hygiene and Food Safety Compliance
Maintaining sanitary conditions is non-negotiable in beverage production. Epoxy coatings eliminate the porous surface of concrete that can harbor bacteria, mold, and other contaminants. The seamless, non-porous surface is easy to clean and sanitize, helping you maintain FDA and health department standards.
Slip Resistance in Wet Conditions
Production areas are frequently wet from cleaning, spillage, and condensation. Our textured epoxy finishes provide excellent slip resistance even when wet, reducing workplace accidents and liability concerns.
Long-Term Durability
Heavy fermentation tanks, kegs, and production equipment create significant point loads and traffic wear. Our industrial-grade epoxy systems are engineered to handle these demands while maintaining their protective properties for years.
Introducing the Commando Coat 30OX System
The Ultimate DIY Solution for Professional Results
The Commando Coat 30OX represents the perfect balance of professional performance and DIY accessibility. This advanced 2-layer novolac epoxy system is specifically formulated for the demanding environments of breweries and wineries, delivering industrial-grade protection without the need for professional installation.
What Makes Novolac Epoxy Superior?
Novolac epoxy resins offer enhanced chemical resistance compared to standard bisphenol-A epoxies. The cross-linked molecular structure provides:
- Superior Chemical Resistance: Withstands prolonged exposure to acids, bases, and cleaning chemicals
- Enhanced Temperature Tolerance: Maintains integrity under hot water cleaning and temperature variations
- Improved Durability: Resists wear, impact, and abrasion from heavy equipment
- Extended Service Life: Years of reliable protection with minimal maintenance
Complete 2-Layer System Benefits
Base Coat Layer:
- Penetrates and seals the concrete substrate
- Creates a strong mechanical bond
- Provides initial chemical barrier protection
- Ensures proper adhesion for the topcoat
Topcoat Layer:
- Delivers primary chemical and abrasion resistance
- Provides the final aesthetic finish
- Creates the seamless, hygienic surface
- Offers customizable slip-resistance options
Everything Included for DIY Success
The Commando Coat 30OX system comes complete with everything needed for professional installation:
Materials Included:
- Base Coat Resin & Hardener: Pre-measured components for consistent mixing
- Topcoat Resin & Hardener: High-performance novolac formulation
- Surface Preparation Materials: Concrete cleaner and etching solution
- Application Tools: Professional-grade rollers and brushes
- Anti-Slip Additive: Optional texture enhancement for wet areas
- Mixing Supplies: Graduated mixing containers and stir sticks
Comprehensive Installation Guide:
- Step-by-step written instructions
- Surface preparation guidelines
- Mixing ratios and procedures
- Application techniques and timing
- Curing and maintenance recommendations
Application Areas in Breweries & Wineries
Production Floors
- Brewing floors and fermentation areas
- Bottling and packaging lines
- Grape crushing and pressing areas
- Tank farms and storage areas
Support Areas
- Loading docks and shipping areas
- Laboratory and quality control rooms
- Equipment maintenance shops
- Storage and warehouse spaces
Wet Areas
- Wash-down areas and drain channels
- CIP (Clean-in-Place) stations
- Keg washing and sanitizing areas
- Floor drains and sumps
Technical Specifications
Performance Characteristics:
- Chemical Resistance: Excellent resistance to acids, bases, and solvents
- Compressive Strength: 12,000+ PSI
- Tensile Strength: 4,500+ PSI
- Adhesion: 350+ PSI pull-off strength
- Temperature Range: -20°F to 200°F continuous service
- Coverage: Approximately 200-250 sq ft per gallon (2-coat system)
Cure Schedule:
- Foot Traffic: 24-48 hours
- Light Equipment: 5-7 days
- Full Chemical Resistance: 7-10 days
- Complete Cure: 30 days
Why Choose Epoxy Central?
Industry Expertise
With years of experience serving the beverage industry, we understand the unique challenges you face. Our technical team can provide guidance on system selection, surface preparation, and application techniques specific to your facility.
Quality Materials
We source only premium-grade resins and hardeners from leading chemical manufacturers. Every batch is quality tested to ensure consistent performance and reliability.
Comprehensive Support
From initial consultation to post-installation support, our team is here to ensure your project succeeds. We provide technical assistance, troubleshooting guidance, and maintenance recommendations.
Cost-Effective Solutions
By providing complete DIY systems, we eliminate the markup and scheduling constraints of contractor installation while delivering professional-grade results.
Getting Started with Your Project
Step 1: Assessment
Evaluate your flooring needs, traffic patterns, and specific chemical exposures. Consider areas that require special attention such as drain channels or high-wear zones.
Step 2: Surface Preparation Planning
Proper surface preparation is critical for long-term performance. Plan for concrete cleaning, repair of cracks or damage, and appropriate surface profiling.
Step 3: System Selection
Contact our technical team to confirm the Commando Coat 30OX is appropriate for your specific application and discuss any customization options.
Step 4: Installation Scheduling
Plan your installation during production downtime, allowing adequate cure time before resuming operations.
Maintenance and Longevity
Regular Maintenance:
- Daily cleaning with appropriate pH-neutral cleaners
- Prompt cleanup of spills to prevent staining
- Regular inspection for wear or damage
- Periodic deep cleaning with recommended products
Expected Service Life:
With proper installation and maintenance, the Commando Coat 30OX system typically provides 10-15 years of reliable service in brewery and winery environments.
Contact Epoxy Central Today
Ready to protect your brewery or winery floors with the Commando Coat 30OX system? Our technical specialists are standing by to help you select the right solution and ensure successful installation.
Call us today to discuss your project requirements and receive a detailed quote for your complete DIY epoxy coating system. Invest in floors that will protect your facility and support your operations for years to come.