Standard epoxies and polyurethanes make for great coating systems; However in environments that are subject to chemical and caustic cleaners such as wineries, breweries, and distilleries a different product is needed for long term floor stability. Our line of chemical and acid resistant novolac primers, topcoats, fillers, and DIY coating kits offer superior performance in these types of hostile environments.
Chemical Resistant Coatings vs Standard Floor Systems
Many industrial facility managers choose chemical resistant floor coatings over standard epoxy or concrete sealers because they provide superior chemical protection and durability. Chemical resistant systems don't require the frequent maintenance that standard coatings require and our Commando Coat systems will not degrade or fail like generic industrial paints. Chemical resistant floors are also more cost-effective long-term - you can achieve permanent protection that withstands the harshest chemical exposures and heavy industrial traffic.
*Immediate shipment applies to typical industrial orders in all product lines as of current date. Subject to change without notice, and restrictions may apply.
Which Chemical Resistant System is Best for Me
It is always important to understand that industrial environments come with varying chemical exposures and traffic demands. The best flooring system for my facility may be different than the best product for yours. That said, we do have some general guidelines to help you decide. For moderate chemical exposure where you need reliable protection, any of our Commando Coat systems will work. We suggest the Commando Coat 300X Novolac System or the Commando Coat 500X Flexible Urethane system.
Best Floor Systems for Extreme Chemical Environments
If your facility has severe chemical exposure or requires maximum thickness, Commando Coat 400X Super Thick Slurry may be a better choice. The 400X system is designed for the harshest chemical environments, acid processing areas, and heavy industrial facilities. If flexibility and outdoor capability are concerns, the 500X Flexible Urethane system is your best option. However, more than one extreme chemical facility has been successfully protected using our versatile 300X Novolac system.
If your application requires ultimate performance with broadcast aggregate, you may find the Polyurea Full Broadcast Kit to be best suited to your needs. These systems are exceptional because they provide maximum chemical resistance while delivering superior slip resistance and impact protection. For facilities needing the thickest possible protection with self-leveling properties, we recommend the 400X Super Thick Slurry system for maximum chemical barrier protection.
Planning Your Chemical Resistant Floor Installation
Planning your chemical resistant flooring with Epoxy Central is comprehensive! We offer detailed specification guides to assist you in the process, and we have a team of industrial flooring experts standing by with the knowledge to help you. Our calls never go to a call center because every industrial project is very important to us. Before you make your purchase, you need to make one crucial decision: Are you protecting against acids, bases, solvents, or multiple chemical exposures?
If you are protecting against acid exposure, you will need systems with superior acid resistance. Novolac epoxy systems excel in acid environments. Super thick systems provide maximum barrier protection. Now, if you are dealing with multiple chemical types, selecting the right broad-spectrum resistance can be more complex.
For specification purposes, we categorize chemical exposure as follows: Acid exposure (manufacturing/processing), Base/Caustic exposure (cleaning operations), Solvent exposure (chemical handling), and Multi-chemical exposure (general industrial). Any acid environment will need novolac-based systems. Multi-chemical facilities will need broad-spectrum resistant formulations.
FAQs About Chemical Resistant Floor Coatings
What is the Difference Between The Different Commando Coat Systems
With all the chemical resistant flooring on the market today, selecting the right system can feel overwhelming. The first question you need to answer is this: "What chemicals will this floor be exposed to?" If the answer involves acids or harsh chemicals, then we highly suggest novolac-based systems. But which thickness? Let's have an in-depth look.
Commando Coat 400X Super Thick Slurry System Commando Coat 400X is our maximum protection floor system. We developed this because standard thin coatings fail in severe chemical environments. We worked with leading chemical manufacturers to build us a system that was the perfect combination of maximum thickness and ultimate chemical resistance. It provides barrier protection that's unmatched by thin-film systems. It will self-level minor substrate imperfections while providing years of protection, and for the most demanding chemical facilities, it delivers uncompromising performance. Several installations have shown it performing in chemical exposures far beyond original design parameters.
Commando Coat 300X 2-Layer Novolac System Commando Coat 300X is our proven acid-resistant floor system. It is manufactured for us by an ISO-certified facility with premium novolac resins. It is engineered for chemical resistance and constructed only from the highest quality acid-resistant components. It features a two-layer application system that provides superior chemical barrier protection that simply can't be matched by single-coat systems. The 300X Novolac system is the same technology used by major chemical processing facilities at competitive pricing.
Commando Coat 500X Flexible Urethane Indoor/Outdoor System Commando Coat 500X is our versatile flexible floor system. We took proven urethane technology and engineered it for both chemical resistance and environmental flexibility. The 500X system features controlled flexibility that brought both indoor chemical resistance and outdoor weather resistance to one product. It maintains flexibility in temperature extremes while providing excellent chemical resistance. This results in a floor system that handles thermal cycling and chemical exposure while offering the best possible combination of durability and versatility.
Polyurea Full Broadcast Kit Polyurea Full Broadcast represents the ultimate in heavy-duty chemical resistant flooring. These systems combine the chemical resistance of advanced polyurea with the slip resistance and impact protection of broadcast aggregate. They cure rapidly for minimal downtime while providing maximum protection against chemicals, impact, and heavy traffic. Perfect for facilities requiring the highest level of performance with superior safety characteristics.
Are chemical resistant floor coatings a good investment?
You can dramatically improve safety and reduce maintenance costs with professional chemical resistant floor coatings. Our industrial systems are available in various thicknesses and chemical resistance profiles. From moderate chemical exposure to the harshest processing environments, our systems will protect your concrete and maintain safe working conditions for years. Combine different systems and application techniques to create custom protection that will exceed safety and performance expectations. They're the perfect choice for any facility dealing with chemical spills, processing operations, or industrial manufacturing. Many facility managers use them for everything from food processing plants to heavy chemical manufacturing facilities.
What type of chemical resistant floor is best for my facility?
The best floor system for your facility depends on the specific chemicals and operating conditions you face. For example, many facilities prefer Novolac systems because they can handle diverse acid exposures with proven results. Commando Coat 300X systems are perfect for facilities dealing with acids, such as metal finishing, battery manufacturing, or chemical processing operations. However, if you're operating in environments with thermal cycling and need outdoor capability, the 500X Flexible Urethane systems provide the best performance for variable conditions. All our systems are excellent choices, and though thick systems provide maximum protection, they're specialized for severe exposure, while standard thickness systems provide excellent protection for typical industrial applications.
What is the most durable chemical resistant floor system?
All our chemical resistant floor systems are durable and engineered to withstand their specified chemical exposures for years of reliable service. Whether you choose 400X Super Thick, 300X Novolac, 500X Flexible Urethane, or Polyurea Full Broadcast, you'll find that our complete selection is built to be as tough as your operating environment demands. But if you're looking for the most durable system that can handle extreme chemical attack, heavy impact, and maximum traffic, consider upgrading to the 400X Super Thick Slurry or Polyurea Full Broadcast systems. Contact us for chemical resistance data. We're here to help!
Common Types of Chemical Resistant Floor Systems
There are several types of chemical resistant flooring systems for different industrial applications, depending on specific chemical exposures and operational requirements. Here, we'll examine the main categories based on their protective properties:
Novolac Epoxy Systems: These acid-resistant floor systems offer superior chemical protection with proven novolac technology. When you need reliable acid resistance with proven performance, these options will be your best choice. They include multi-layer systems for maximum barrier protection and standard systems for typical chemical exposure.
Flexible Urethane Systems: Another option for chemical resistant flooring is flexible urethane systems. These specialized products are ideal for applications requiring chemical resistance combined with flexibility, such as facilities with temperature cycling or outdoor exposure requirements.
In addition to these primary options, there are other protective approaches you can choose, including:
Super Thick Systems: In some cases, maximum thickness flooring might be ideal, especially when chemical exposure is severe. Super thick technology is excellent for barrier protection applications, as it can provide maximum chemical resistance while self-leveling substrate imperfections.
Broadcast Aggregate Systems: You might benefit from polyurea broadcast systems if you need the ultimate in slip resistance and impact protection. The right broadcast materials will provide chemical resistance, impact resistance, and superior traction in demanding industrial environments, resulting in maximum safety and performance.
Chemical Resistant Floors vs. Standard Industrial Coatings
When considering flooring for your industrial facility, you might consider standard industrial coatings instead of specialized chemical resistant systems. Both approaches have their applications, which you'll see when comparing chemical resistant floors to standard coatings.
If you're looking for long-term protection while providing specific chemical resistance along with safety performance, you should choose professional chemical resistant floor systems. These typically provide decades of protection using advanced polymer technology and specialized chemical resistant formulations. However, you might want to consider standard coatings if chemical exposure is minimal or if the application is non-critical.
It all comes down to what works best for your specific chemical exposures and operational requirements. With the help of experienced suppliers, you can find the perfect flooring approach to protect your facility and workforce.
Applications for Chemical Resistant Floor Systems
You can also choose from different protective approaches for your industrial flooring, with various options including:
Acid Resistance: These floor systems feature advanced novolac chemistry that resists acid attack, maintaining integrity in metal finishing and chemical processing environments.
Multi-Chemical Resistance: These systems resist attack from acids, bases, solvents, and industrial chemicals across broad exposure ranges.
Heavy-Duty Protection: If you need to protect against severe chemical exposure and mechanical abuse, you might choose super-thick protective systems.
Flexible Protection: These systems provide chemical resistance while accommodating thermal movement and outdoor exposure conditions.
In addition to these different protection types, you can choose from various aggregate options and surface textures based on your slip resistance and aesthetic requirements.
Why Choose Professional Chemical Resistant Floor Systems?
Professional chemical resistant floor systems offer permanent protection for industrial facilities without the cost and disruption of frequent floor replacement. Advanced polymer systems provide specific chemical resistance properties and require standard industrial application equipment. Perfect for facility managers and industrial contractors alike, professional chemical resistant floors protect personnel and equipment while maintaining safe working conditions for decades.
Types of Chemical Resistant Systems We Offer
Commando Coat 400X Super Thick Slurry: Maximum protection with self-leveling properties for severe chemical environments. Commando Coat 300X 2-Layer Novolac: Proven acid resistance for chemical processing and manufacturing facilities. Commando Coat 500X Flexible Urethane: Versatile protection for indoor/outdoor applications with thermal cycling capability. Polyurea Full Broadcast Kit: Ultimate performance with maximum chemical resistance, slip resistance, and impact protection.
Top-Selling Industrial Floor Systems
We proudly carry the Commando Coat line of chemical resistant floor systems, offering industrial-grade performance and long-term durability. All of our flooring systems are backed by technical support and ship with complete installation specifications and chemical resistance data.
Compare Chemical Resistant Floors vs. Standard Coatings
Not sure if chemical resistant flooring is the right solution? While standard industrial coatings provide basic protection, chemical resistant floor systems offer specific chemical resistance, extended service life, and superior safety performance. Learn more in our chemical resistance comparison guide.
How to Install Chemical Resistant Floor Systems
Installation requires proper surface preparation, mixing per specifications, and application using standard industrial equipment. Professional results require attention to detail, proper timing, and environmental controls. You can install over properly prepared concrete substrates including existing floors. See our complete installation guide for techniques and specification requirements.
Need Help Choosing the Right Chemical Resistant Floor?
Whether you're protecting a food processing facility or heavy chemical manufacturing plant, we're here to help. Contact us for technical recommendations based on your chemical exposures, traffic requirements, and operational conditions. Or browse our chemical resistant flooring project gallery to see real industrial installations.
Frequently Asked Questions About Chemical Resistant Floor Coatings
Are chemical resistant floors difficult to install?
Professional installation requires proper surface preparation and application techniques, but our systems are designed for installation by qualified industrial flooring contractors using standard equipment.
Can I install chemical resistant floors over existing concrete?
Yes, most systems can be installed over properly prepared existing concrete, including floors with minor chemical staining or wear, after appropriate surface preparation.
What's the difference between novolac and standard epoxy systems?
Novolac epoxy systems provide superior chemical resistance, especially to acids, compared to standard epoxy. They're specifically formulated for harsh chemical environments where standard systems would fail.
How long do chemical resistant floors last in industrial environments?
When properly installed and maintained, professional chemical resistant floor systems typically provide 15-25 years of service in industrial environments, with many installations exceeding expected service life under normal chemical exposures.